2024/09/02
Industrial Workstation Solutions
Novità e Stampa
In today's industrial environment, ergonomic workstations have become essential for ensuring worker comfort, safety, and productivity. Prolonged use of standard workbenches can lead to fatigue and musculoskeletal issues for employees. This is where ergonomic industrial workstations come into play, offering a solution to these challenges.
TiMOTION, a leading manufacturer of electric actuators, excels in providing height-adjustable industrial workstation solutions tailored for various technical applications, such as ESD workbenches, laboratory workbenches, packing tables, and control rooms. With a focus on innovation and quality, TiMOTION's products are designed to adapt to the needs of workers, reducing physical strains and further enhancing efficiency.
Purpose of Industrial Workstations
Industrial workstations are specialized environments that combine all necessary tools and equipment for employees to focus on their tasks efficiently.
Commonly used in manufacturing plants, warehouses, and laboratories, these workstations must be durable and customizable. The table's base should be robust enough to withstand heavy loads, while the configuration of cabinets, drawers, and other accessories can be adjusted to accommodate various tasks and workers' preferences.
Types of Industrial Workstations
Industrial workstations can be categorized into three types based on configuration. Each type is designed to meet specific needs, ensuring that tools and equipment are organized and easily accessible. Here are the most common types of workstations:
-
Modular Workstations: These offer maximum flexibility, allowing components to be rearranged or added as needed. They are ideal for environments where tasks frequently change or require customization, such as assembly lines.
-
Fixed Workstations: Sturdy and permanent installations designed for specific tasks, providing stability and consistency in environments like quality control rooms.
-
Mobile Workstations: Equipped with wheels for easy movement, these are perfect for dynamic environments where tasks or processes are not confined to a single location, such as large warehouses.
No matter which type of industrial workstation you consider introducing to your factory, you should prioritize choosing desks with "height-adjustable" features. Alternating between sitting and standing positions while working can significantly improve workers' comfort and health. The electric lifting column systems ensure a smooth yet powerful movement during adjustment, making the desks both functional and ergonomic.
Read more about the Importance of Ergonomics.
The Role of Electric Actuators in Industrial Workstations
Electric actuators are devices that convert electrical energy into mechanical motion. By simply pushing the large buttons, workers can easily adjust the table to reach the ideal height.
Benefits of Using Electric Actuators in Workstations
Integrating electric actuators into industrial workstations provides numerous benefits, significantly enhancing functionality and user experience:
- Adjustability: A stationary workstation has a fixed height, whereas workstations integrated with electric actuators can be easily adjusted to different heights, accommodating various tasks and needs.
- Precision: Electric actuators can accurately manage distances, speeds, and torque. This level of control ensures consistent and precise positioning, reducing errors and improving overall work performance.
- Ease of Use: With the push of a button, workers can quickly and effortlessly modify the setup to meet their needs, saving time and alleviating physical strain.
TiMOTION's Industrial Workstation Solutions
TiMOTION excels in designing custom electric actuator systems tailored for industrial workstations. We provide a wide range of customization options and all-inclusive, user-friendly solutions that cater to individual requirements, including height-adjustable desk kits, lifting columns, linear actuators, control panels, control boxes, and backup batteries:
-
Heavy Duty Lifting Columns
The TL Series lifting column from TiMOTION features an extruded aluminum rectangular design.
The TiMOTION TL Series lifting column is perfect for various heavy-duty applications, including consoles, workbenches, industrial workstations, and substantial tabletops. All TLxH Series can push loads up to 1,200N, and TL17, TL18, and TL18AC can push loads up to 4,500N, with options available in 2-stage and 3-stage designs. These columns are engineered to offer robust, stable, and seamless movement, tailored to meet the unique requirements of each industrial workstation application.
Additionally, they integrate seamlessly with the control units of our Ergo Motion and TEK series desk frames mentioned above.
-
Actuators for Lifting Columns
Our Linear Actuators for Lifting Columns are expertly designed to be compact, low-noise, and robust. These actuators seamlessly fit into customized column designs, ensuring perfect integration while providing reliable, quiet operation for any application.
-
Sturdy and Ergonomic Control Panel
TiMOTION's TDH27P is a distinctive controller crafted specifically for adjustable height systems in industrial workstations. Its robust exterior IP66 rating and ESD shielding ensure resilience in environments with grease and dust. The controller features large buttons and embossed surfaces, making it ideal for workers wearing gloves.
-
Control Boxes for Synchronization
TiMOTION offers a wide range of control boxes designed specifically for height-adjustable desk applications. We provide customized software to ensure compatibility with the unique components and functional requirements of your system.
-
External Battery for Mobility
TiMOTION’s control boxes can be connected with a backup battery, ensuring unmatched flexibility and convenience. The TBB9 battery features a thermal switch and overcurrent protection, along with an LED indicator and buzzer to monitor capacity status, enhancing reliability and safety in industrial workstations.
Advantages of TiMOTION Electric Actuators
When comparing TiMOTION electric actuators and lifting columns with other market options, several distinct advantages emerge. We offer a range of customizable functions that are ideal for pairing with industrial workbenches:
-
Various Safety Options
Our ergonomic desk solutions not only deliver seamless height-adjustable movements but also integrate critical safety considerations for everyday usage.
1. Anti-collision System - t-touch
Our Anti-collision system offers an added layer of security by automatically halting the electric height-adjustable desk upon contact with an external object or person. This intelligent feature significantly enhances the safety of your electric height-adjustable desk, effectively preventing potential user injuries or equipment damage.
2. Secure Safety Lock:
The safety lock function is designed to thwart unintentional or accidental adjustments, particularly concerning children. Users must activate the safety lock button before adjusting the desk's height, ensuring that it remains protected against unintended touches.
-
Customizable IP Ratings
In industrial environments, workbenches often come into contact with dust, water, or grease. To prevent these external substances from compromising the performance of actuators, every electric actuator is advised to have a certain IP Rating.
IP42 rating is suitable for indoor applications with minimal dust and water exposure. Moving up to the IP54 rating provides a higher level of protection where medical clinics or warehouses require it. For harsher conditions, the IP66 rating offers a more waterproof functionality. At the top of the scale, the IP69K rating provides the highest level of protection against high temperatures and high-pressure water, ideal for agricultural settings where dust, dirt, and chemicals are prevalent.
-
Trustworthy Position Feedback Sensors
When an electric linear actuator is equipped with feedback sensors, it can actively communicate its stroke position to the control system. These sensors enable the control box to regulate the actuator’s movement precisely at all times.
This functionality is particularly valuable in scenarios where workstations need to move synchronously with one another. Furthermore, feedback sensors are essential for memory positioning features that allow the desk to move at preset height.
Additionally, all TiMOTION electric actuators are designed with energy efficiency in mind. Our actuators consume less than 0.1W of power in standby mode, which helps reduce overall energy costs and supports sustainability initiatives.
Partnering with TiMOTION
As a leading provider of electric actuators and height-adjustable systems, TiMOTION understands the critical need for products that enhance user experience and operational efficiency. Our extensive Industrial MOTION line, which includes ergonomic desk frame kits, lifting columns, control systems, and accessories, is designed to meet the evolving demands of workplaces.
By partnering with TiMOTION, clients gain access to:
-
Vertical Integration to Total Solutions
Design → Components → Final Assembly → Quality Control → After-sale Service
TiMOTION's vertically integrated model ensures top-quality, customizable solutions, covering all stages from design to after-sale service.
-
Customization
We deliver highly customizable linear motion solutions to meet diverse hardware, software, and user interface needs.
-
Global Service Network
TiMOTION's global network provides fast, localized service and expert support from consultation to post-sales assistance.
-
Reliability
Our industrial-grade electric actuators for workstations pass through rigorous testing and quality control to meet the challenging yet ever-changing environmental challenges.
Whether you need standard solutions or highly customized systems, TiMOTION is ready to meet your needs with our comprehensive range of products. Our team of experts is available to provide technical support to guide you in choosing suitable models for successful implementation according to your field.
Contact us today to discuss your requirements and explore how our innovative electric actuators and ergonomic solutions can enhance your workstations.